Knowledge & Resources | Applications

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Stair Manufacturing

In staircase construction, the use of laser projectors reduces material costs by minimizing waste. With the provided software, stair treads to be milled can be optimally aligned and displayed on the material according to the grain pattern. This saves working time and increases throughput.

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Nail Trusses

The laser projector generates a full-scale laser image from the nail truss design files and projects it onto the work surface. It displays the positions of the press blocks, nail plates, and wooden beams.

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RV Construction

Laser projectors and positioning lasers support caravan construction. The precise projection of cutting and assembly lines speeds up production, reduces errors, and ensures consistent quality.

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Displaying Weld Seams

A vehicle body contains more than 1,500 weld seams. In this process, laser projection of the individual weld seams not only makes the work significantly easier, but also ensures that every single seam is checked.

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Inspection of Formed Parts

With laser projectors, bent parts can be inspected quickly and accurately through precise contour projection. Deviations become immediately visible, reducing waste and increasing process reliability in metalworking.

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Nesting & Part Sorting

The use of laser projectors makes sorting cut metal parts easier. Employees can then remove each highlighted part in the specified order and continue processing.

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Bin Picking

Triangulation sensors scan the inside of randomly loaded mesh containers before each pick and recalculate the arrangement of the parts inside. This information is passed on to the robot, which can then pick the next part. A laser projector also reliably displays the corresponding pick compartment as well as additional information such as quantity.

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Displaying Measuring Points & Parts

When using a laser projector for measuring and inspection tasks, individual test steps are projected in a user-friendly way and in the predefined sequence. To select the correct measuring tool, the projector highlights it in the tool magazine with an arrow or frame. This ensures high-quality inspection results.

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Setting up Tools, Systems, & Machines

During the setup of individual operations, a laser projector assists employees by guiding them through the setup process with easy-to-understand projections. It clearly displays the positions of supports, clamping devices, and components in detail.

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Welding

Accurate positioning is a key factor for achieving clean results, not only in the production of complex 3D frame and structural parts. This step is made significantly easier with the use of laser projectors, which display the exact target position when tacking components.

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Battery Manufacturing & Assembly

Laser projectors support the precise assembly of battery modules by projecting exact contours — ensuring efficiency and quality assurance in battery production.

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Continuous Flow Systems

In continuous flow systems, Z-LASER projectors optimize the manufacturing process by providing precise guidance for each work step — from formwork to reinforcement. This leads to a significant reduction in production errors and accelerates the entire production chain.

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