Lasers for
Wind Turbines

Precision and Efficiency in Modern Rotor Blade Manufacturing

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Are you also facing these challenges?...

Challenges
  • Millimeter-accurate layer placement of fiberglass, prepregs, and carbon fiber mats
  • Manual layup processes are time-consuming and error-prone
  • Inconsistent quality affects aerodynamics and lifespan
  • Load fluctuations cause increased vibrations
  • Production costs and material usage need to be reduced

... we have the solution:

Solutions
  • Laser projectors display 3D CAD contours directly onto curved molds
  • Precise alignment of fiber mats, prepregs, decals, and suction cups
  • CAD interfaces for automated programming of complex components
  • Elimination of manual templates – direct visual guidance for operators
  • Sustainable integration into existing production lines with real-time control
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Precise Laser Projection for More Efficient Rotor Blade Manufacturing

Our laser projectors increase productivity by up to 30% while ensuring more homogeneous rotor blade quality. Error sources are minimized, manual rework is reduced – resulting in higher performance, longer lifespan, and more stable rotors.

  • Increase productivity: Faster, intuitive layer placement
  • Ensure quality: Homogeneous rotor structures prevent aerodynamic losses
  • Reduce errors: Precise alignment minimizes vibrations and rework
  • Save material: Accurate projection eliminates waste
  • Seamless integration: CAD-compatible for easy implementation in production
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Applications

Looking to shorten production times, reduce costs, and improve result quality? We deliver the precision, quality, and efficiency to make it happen.

Composite Blanks for Wind Turbines

By precisely placing glass and carbon fiber mats with the help of laser projectors, productivity in rotor blade manufacturing can be increased by up to 30%. At the same time, quality is optimized and human error is minimized.

Possible Product Areas

Laser Projectors

Wind Turbine Rotor Manufacturing

Laser projectors simplify and accelerate the positioning of fiberglass mats and prepregs in wind rotor production by precisely displaying the contours of each layer. They are compatible with common 3D CAD formats, increase productivity by up to 30%, improve blade quality, minimize errors, and streamline the manufacturing process.

Possible Product Areas

Laser Projectors
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Successstory Nordex

Download our free successstory and find out everything you need to know in a compact summary.

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Working Together, From Start to Finish

Step 1

Application Analysis

What task needs to be solved? We listen.

Step 2

Feasibility Check

We provide you with a well-founded assessment – including cost efficiency.

Step 3

Custom Solution

Configured precisely to your requirements.

Step 4

Delivery & Integration

Delivered on time. Easily integrated.

Step 5

Support & Further Development

Remote or on-site – we stay by your side.

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Do you have a specific question or would you like to discuss a project? Our technical advisors are here to help.

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