Process steel and sheet metal even more efficiently
Laser solutions for all metal
processing applications
processing applications
In the metals industry, lasers are a versatile tool for optimizing work processes: Aligning, separating, joining, inspecting – all these work steps and many more can be completed faster and more efficiently with the right laser solution.
Laser light and metal
your unbeatable match
In the metal industry, competition and cost pressure are your constant companions. However, by using well thought-out laser solutions from Z-LASER, it is possible to quickly achieve noticeable advantages over the competition. Through visual guidance, laser projectors, positioning lasers and lasers for machine vision make it possible for you to fully utilize machines, optimize process steps, reduce scrap and support employees in the process so that they always know exactly what needs to be done. This not only increases quality and output – it also reduces your costs.
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Your challenge:
Process steel and sheet metal even more efficiently
In a dynamic market environment, the metalworking industry must overcome several critical challenges to remain successful in the long term. These tasks span a wide field: from environmental considerations to technological innovations and labor market issues.
Environment and sustainability
In light of increasingly stringent environmental regulations, emissions reductions and resource efficiency have become cornerstones of the industry. Companies are challenged to promote sustainable practices by reducing CO2 emissions and using efficient recycling processes to support the circular economy and optimize the use of raw materials.
Technological progress and digitization
On the one hand, the metalworking industry is faced with the need to further automate production processes to increase efficiency and reduce costs. On the other hand, the implementation of Industry 4.0 concepts plays a crucial role in making production smarter and more networked, which requires the seamless integration of innovative technologies.
Skilled labor shortage and demographic change
The industry is struggling with a shortage of qualified specialists – a challenge that is being exacerbated by demographic change. It is therefore essential for companies to use easy-to-learn technologies that support employees in their work processes in the best possible way.
Quality and efficiency increase
In the face of intense global competition and constant price pressure, companies must not only offer competitive prices and high-quality products, but also optimize the efficiency of their production using adequate technologies.
Energy efficiency and energy transition
Companies face the challenge of both reducing costs and reducing their environmental footprint by not only integrating sustainable energy into their operations, but also optimizing production to produce with increased output and minimized waste.
Our solution:
lasers for sustainable and efficient metal processing
In the dynamic world of metalworking, Z-LASER provides companies with the tools they need to meet the challenges of today and tomorrow. Z-LASER develops solutions that not only increase the efficiency of production processes, but also pave a sustainable and responsible path into the future. This enables companies to secure decisive advantages in a highly competitive market.
Environment and sustainability
Laser solutions from Z-LASER can increase precision in manufacturing processes, reducing material waste. This not only contributes to resource efficiency, but also helps companies improve their carbon footprint by minimizing energy consumption and waste production during the manufacturing phase.
Technological progress and digitization
Laser applications enable high-precision machining and support modern manufacturing technologies, which play a central role in Industry 4.0 concepts. The integration of laser solutions can thus help increase efficiency and promote digitized, networked production environments.
Skilled labor shortage and demographic change
Z-LASER solutions are user-friendly and can help reduce the training time of new employees. In addition, as components, they enable the automation of processes, which can reduce the need for skilled workers.
Quality and efficiency increase
LASER can help companies increase production speed and optimize product quality, which can ultimately lead to higher customer satisfaction and a better standing in a highly competitive market.
Energy efficiency and energy transition
By making processes more efficient, solutions from Z-LASER have the potential to reduce energy consumption during production. One advantage of laser technologies is that they shorten production times, which automatically results in a reduction in energy consumption. In addition, they lead to more precise machining, resulting in less scrap and increased overall energy efficiency.
Your advantages with laser solutions from Z-LASER
Increased precision and quality
More sustainability and environmental protection
Optimizing production efficiency
Competitive edge through technology
Reduced training period for new employees
Process support and worker guidance:
Cutting, Drilling, Forming, Joining
Especially in the many regularly recurring work steps in the metal industry, laser solutions can provide targeted support by offering people and machines visual guidance and orientation. They save material and time, increase quality and achieve optimal work results.
√ Reduce costs
√ Ensure quality
√ Optimize processes
All kinds of saws and cut-off machines can be used highly efficiently with line and positioning lasers. The laser helps especially when there is no mechanical stop or when slabs as well as long sheets must be cut.
Product recommendation:
[Positioning lasers]
A positioning laser indicates on the material exactly the point at which flame, waterjet or laser cutting systems must be applied to cut out the desired shape with millimeter precision.
Product recommendation:
[Positioning lasers]
Precise positioning is an essential aspect for a clean result, not only in the production of complex 3D frame and
structural parts. This work step is considerably simplified using laser projectors, which display the exact target
position when tacking components.
Product recommendation:
[Laser projectors]
In the so-called „free bending“ of sheets without back gauges, a supporting use of a laser is necessary to achieve precise results.
Product recommendation:
[Positioning lasers]
Product recommendation:
[Positioning lasers]
In hydraulic presses, the laser is used for repetitively accurate placement of the component in the press.
Product recommendation:
[Positioning lasers]
When using a laser projector for measurement and inspection tasks, individual inspection steps are projected in a user-friendly manner and in the pre-determined sequence. To select the correct measuring tool, it is marked in the tool magazine by projecting an arrow or frame. This ensures high quality of the inspection results.
Product recommendation:
[Laser projectors]
Triangulation sensors detect the inside of disorderly loaded wire mesh boxes before each removal and redetermine the arrangement of the parts they contain. This information is then passed to the robot, which can then pick up the next part. A laser projector also reliably displays the corresponding removal tray as well as additional information such as the number of pieces, etc.
Product recommendation:
[Laser for machine vision]
[Laser projectors]
The application of various labels and tags is an integral part of many industrial manufacturing processes. By displaying labels in the correct positions for the respective labels, this work step can be simplified using laser projectors.
Product recommendation:
[Laser projectors]
The use of laser projectors makes it easier to sort cut metal parts. Employees can then remove and further process the respective marked part in the specified sequence.
Product recommendation:
[Laser projectors]
Rolled metal plates must be precisely aligned after rolling for the next processing step, e.g., on a roller conveyor, to avoid scrap.
Product recommendation:
[Positioning lasers]
Quality control and
production monitoring
production monitoring
In the manufacture of metal workpieces, quality control plays an important role in the process – after all, we are often talking about components for infrastructure projects, mechanical engineering or the automotive industry.
√ Ensure quality
√ Ensure reliability
√ Retain customers
Gap and flush measurements with triangulation sensors are performed to check fit accuracy and alignment between two surfaces. In the automotive industry, for example, perfect gaps and flush fit are ensured on every delivered vehicle.
Product recommendation:
[Laser for machine vision]
Triangulation sensors automatically and precisely inspect wheelsets as they pass through. Defects on the running surface of the wheels, such as spalling, flat spots, etc., are detected and analyzed by the machine vision system.
Product recommendation:
[Laser for machine vision]
After welding/brazing, a robot guides a laser triangulation scanner along the seam. Its three-dimensional contours are captured in real time and compared with an expected shape. Defects are indicated and allow direct rework. At the same time, process problems can be detected at an early stage.
Product recommendation:
[Laser for machine vision]
In the production of metal profiles and tubes, dimensions or entire profile cross sections must be continuously monitored and measured. Using laser modules, lines are projected onto the profile from all sides and recorded by cameras. The profile of the entire measured object can thus be checked for faulty radii, surface defects or other deviations.
Product recommendation:
[Laser for machine vision]
Precise quality inspection is essential in the production of bent parts. By using laser projectors, the exact position of the placed workpiece is determined and the target contour of the component is projected onto the work surface. This makes it possible to see with the naked eye whether the component meets the quality requirements.
Product recommendation:
[Laser projectors]
Guide: Everything you need to know about lasers & metal
All applications and the right products – always at hand: In our compact guides “Laser Solutions for Metalworking” and “Laser Projectors for Metalworking”. Download now free of charge and without any obligation.
